Unoisa tembiricha yepamusoro (inodarika 100°C) uye kumanikidza kumanikidza dhayi kuita mafiber ekugadzira senaironi nepolyester. Iyi nzira inowana mhedzisiro yakanaka.
Iwe uchawana yakakwira colorfastness, kudzika, uye kufanana. Unhu uhwu hunopfuura huya hunobva mukudhaya mumhepo.
An Muchina wekudhaya shinda yenaironi yeHTHPndiyo chiyero cheindasitiri chekushanda kwayo.
Key Takeaways
HTHP kudhaya kunoshandisa kupisa kwakanyanya uye kudzvanywa kupenda mavara ekugadzira senge polyester nenaironi. Iyi nzira inovimbisa yakadzika, inogara ruvara.
Iyo HTHP yekudhaya maitiro ine matanho matanhatu. Matanho aya anosanganisira kugadzirira shinda, kuiisa zvakanaka, kugadzira dhayi yekugeza, kumhanyisa kudhaya, kusukurudza, nekuomesa.
Kuchengetedza kwakakodzera uye kuchengetedzwa kwakakosha kune HTHP michina. Izvi zvinobatsira kuti muchina ushande zvakanaka uye uchengetedze vanhu.
Model uye kugona
| Model | Kugona kwekoni (yakavakirwa pa1kg/koni) Chinhambwe chepakati cheshinda tsvimbo O/D165×H165 mm | Kugona kwepolyester yakakwirira elastic yechingwa yarn | Kugona kwenylon yakakwirira elastic yechingwa yarn | Simba guru repombi |
| QD-20 | 1 pombi*2layer=2 makoni | 1kg | 1.2kg | 0.75kw |
| QD-20 | 1 pombi*4layer=4 makoni | 1.44kg | 1.8kg | 1.5kw |
| QD-25 | 1 pombi*5layer=5 makoni | 3kg | 4kg | 2.2kw |
| QD-40 | 3 pombi*4layer=12 makoni | 9.72kg | 12.15kg | 3kw |
| QD-45 | 4 pombi*5layer=20 makoni | 13.2kg | 16.5kg | 4kw |
| QD-50 | 5 pombi*7layer=35 makoni | 20kg | 25kg | 5.5kw |
| QD-60 | 7 pombi*7layer=49 makoni | 30kg | 36.5kg | 7.5kw |
| QD-75 | 12 pombi*7layer=84 makoni | 42.8kg | 53.5kg | 11kw |
| QD-90 | 19 pombi*7layer=133 makoni | 61.6kg | 77.3kg | 15kw |
| QD-105 | 28 pombi*7layer=196 makoni | 86.5kg | 108.1kg | 22kw |
| QD-120 | 37 pombi*7layer=259 makoni | 121.1kg | 154.4kg | 22kw |
| QD-120 | 54 pombi*7layer=378 makoni | 171.2kg | 214.1kg | 37kw |
| QD-140 | 54 pombi*10layer=540 makoni | 240kg | 300kg | 45kw |
| QD-152 | 61 pombi*10layer=610 makoni | 290kg | 361.6kg | 55kw |
| QD-170 | 77 pombi*10layer=770 makoni | 340.2kg | 425.4kg | 75kw |
| QD-186 | 92 pombi*10layer=920 makoni | 417.5kg | 522.0kg | 90kw |
| QD-200 | 108 pombi*12layer=1296 makoni | 609.2kg | 761.6kg | 110kw |
Chii chinonzi HTHP Kudhaya?
Unogona kufunga nezveHTHP (Yakakwira Temperature, Yakakwira Kudzvanya) kudhaya senzira yakasarudzika yemafibhi ekugadzira. Inoshandisa ngarava yakavharwa, yakamanikidzwa kuwana tembiricha yekudhaya pamusoro peinofashaira mvura yemvura (100°C kana 212°F). Iyi nzira yakakosha kune fibers se polyester uye naironi. Yavo compact molecular chimiro chinopikisa kupinda kwedhayi pasi pemamiriro ekunze ekunze. Muchina wekudhaya shinda yenaironi weHTHP unogadzira nharaunda yakanakira kumanikidza dhayi zvakadzika mumafiber aya, ichiva nechokwadi chemavara uye anogara.
Nei Kupisa Kwepamusoro uye Kudzvinyirira Kwakakosha
Iwe unoda zvese zviri zviviri tembiricha yepamusoro uye yakanyanya kudzvanywa kuti uwane yepamusoro yekudhaya mhedzisiro. Imwe neimwe inoita basa rakasiyana uye rinokosha mukuita. Kudzvinyirirwa kwakanyanya kunomanikidza doro redhayi kuburikidza nemapakeji eshinda, kuve nechokwadi chekuti fiber yega yega inowana ruvara rwakafanana. Inosimudzawo nzvimbo yekubikira yemvura, ichibvumira sisitimu kuti ishande pane tembiricha yakakwira pasina kugadzira steam voids.
Ongorora: Iko kusanganiswa kwekupisa uye kudzvanywa ndiko kunoita kuti HTHP dhaye ishande kune zvekugadzira zvinhu.
Kupisa kwakanyanya kwakakosha zvakaenzana nekuda kwezvikonzero zvakawanda:
● Kuzvimba KweFiber: Kupisa pakati pe120-130 ° C kunokonzera kuti molecular structure ye synthetic fibers ivhure, kana "kuzvimba." Izvi zvinogadzira nzira dzekuti mamorekuru edhayi apinde.
●Kupararira kwedhayi:Iyo yekugezesa dhayi ine akakosha makemikari senge ma dispersants uye leveling agents. Kupisa kunobatsira vamiririri ava kuchengetedza dhayi zvidimbu zvakaenzana zvakagoverwa mumvura.
●Dye Kupinda:Iyo yakawedzera dzvinyiriro, kazhinji inosvika 300 kPa, inoshanda pamwe nekupisa kusundira mamorekuru edhayi akapararira mukati meiyo yakavhurwa fiber chimiro.
Zvikamu zvakakosha zveHTHP Dyeing Machine
Iwe unozoshandisa chidimbu chemidziyo yakaoma kana uchishandisa HTHP nylon yedhayi muchina. Chikepe chikuru ndeche kier, chigaba chakasimba, chakavharwa chakavakwa kuti chisamire kupisa kwakanyanya uye kumanikidzwa. Mukati, mutakuri anobata mapakeji eshinda. Pombi ine simba inotenderedza inofambisa doro redhayi kuburikidza neshinda, ukuwo heat exchanger inodzora tembiricha nemazvo. Chekupedzisira, iyo yekumanikidza unit inochengetedza inodiwa kudzvanywa mukati menguva yese yekudhaya.
Kuita yakabudirira HTHP yekudhaya kutenderera kunoda kunyatso uye nekunzwisisa kwakadzama kwega rega rega. Iwe unogona kuwana inowirirana, yemhando yepamusoro mhedzisiro nekutevera nenzira yekutevera iyi-nhanho-nhanho maitiro. Nhanho imwe neimwe inovaka pamusoro pekupedzisira, kuve nechokwadi chekuti chigadzirwa chekupedzisira chinosangana chaidzo nemuvara uye nekukasira zvakatemwa.
Danho 1: Kugadzirira kweshinda uye Pre-Kurapwa
Rwendo rwako rweshinda yakanyatsodhayiwa runotanga nguva refu isati yapinda mumushini wekudhaya. Kugadzirira kwakafanira ndihwo hwaro hwebudiriro. Iwe unofanirwa kuve nechokwadi kuti shinda yepolyester yakachena zvachose. Chero mafuta, guruva, kana saizi maajenti kubva mukugadzira maitiro achaita sechivharo, kudzivirira yunifomu yedhayi kupinda.
Iwe unofanirwa kunyatsogeza zvinhu kuti ubvise tsvina iyi. Iyi pre-kurapa yakakosha pakugadzirisa kugona kweshinda kutora dhayi. Kune shinda zhinji dzepolyester, kugezwa nedetergent yakapfava mumvura inodziya inokwana kugadzirira mafiibhi emamiriro akanyanya eHTHP process. Kusvetuka nhanho iyi kunogona kutungamirira kune zvigamba, ruvara rusina kuenzana uye kutadza kukurumidza.
Danho 2: Kuisa Packages Yeshinda Zvakanaka
Matorero aunoita shinda mumutakuri wemuchina anokanganisa hunhu hwekupedzisira. Chinangwa chako ndechekugadzira yunifomu density inobvumira doro redhayi kuti riyerere zvakaenzana kuburikidza nefiber imwe neimwe. Kurodha zvisina kunaka ndicho chikonzero chikuru chekudhaya hurema.
Chenjedzo: Kusakwana kwepasuru density ndiyo yakajairika masosi edhayi akakundikana. Nyatsoteerera kumonereka uye kurodha kudzivirira zvikanganiso zvinodhura.
Iwe unofanirwa kudzivirira aya akajairika ekurodha misungo:
● Mapeji akapfava zvakanyanya:Kana iwe ukamonera shinda zvakanyanya, doro redhayi rinowana nzira yekushomeka. Izvi zvinokonzeresa "channeling," apo dhayi inomhanya nemunzira dziri nyore uye inosiya dzimwe nzvimbo dzakareruka kana dzisina kudhayiwa.
●Mapakeji akaomarara:Kupeta shinda zvakanyanya kunodzora kuyerera kwedoro. Izvi zvinokonzera nzara mukati mepasuru yedhayi, zvichiita kuti pave nechiedza kana kuti chisina kudhayiwa zvachose.
●Nzvimbo isina kunaka:Kushandisa spacers nemakoni kunogona kuita kuti doro redhayi riputike pamajoini, zvichikanganisa kuyerera kweyunifomu inodiwa pakudhaya dhayi.
●Mabhonzo asina kufukidzwa:Kana uri kushandisa perforated cheeses, unofanira kuona kuti shinda inovhara maburi ese zvakaenzana. Makomba asina kuvharwa anogadzira imwe nzira yekugezera.
Danho rechitatu: Kugadzirira Dye Bath Doro
Iyo dhayi yekugezera ndeye yakaoma kemikari mhinduro yaunofanirwa kugadzirira nemazvo. Rine zvinopfuura mvura nedhayi chete. Iwe uchawedzera akawanda anobatsira kuti ave nechokwadi chekuti dhayi inopararira nemazvo uye inopinda mufiber zvakaenzana. Zvinhu zvakakosha zvinosanganisira:
1.Disperse Dyes:Aya ndiwo mavara emavara, akagadzirirwa chaizvo hydrophobic fibers senge polyester.
2.Dispersing Agents:Makemikari aya anoita kuti zvidimbu zvedhayi zvisabatana (agglomerating) mumvura. Kubudirira kupararira kwakakosha pakudzivirira mavara uye kuve nechokwadi chemumvuri wepamwero.
3.Leveling Agents:Izvi zvinobatsira kuti dhayi ifambe kubva munzvimbo dzakanyanya kunyura ichienda kunzvimbo dzisina kudzika zvakanyanya, zvichiita kuti dhayi ive neruvara rwakafanana pasuru yese yeshinda.
4.pH Buffer:Iwe unofanirwa kuchengetedza dhayi yekugezesa pane chaiyo acidic pH (kazhinji 4.5-5.5) kuitira kuti dhayi itore zvakakwana.
Kune madhayi ekuparadzira, iwe unozoshandisa chaiwo ekuparadzira vamiririri kuchengetedza yakanakisa colloidal kugadzikana pasi petembiricha yepamusoro uye shear masimba mukati memuchina. Mhando dzakajairika dzinosanganisira:
●Anionic Surfactants:Zvigadzirwa zvakaita se sulfonates zvinowanzo shandiswa pakubudirira kwavo mukudhaya polyester.
●Non-ionic Surfactants:Izvi zvinokosheswa nekuda kwekuenderana kwavo nemamwe makemikari mubhavhu.
●Polymeric Dispersants:Aya ndiwo ma-high-molecular-weight compounds anodzikamisa masisitimu edhayi akaomarara uye anodzivisa kuunganidzwa kwemavara.
Nhanho 4: Kuita Dyeing Cycle
Neshinda yakatakurwa uye bhati yedhayi yakagadzirirwa, wakagadzirira kutanga chiitiko chikuru. Kudhinda kwedhayi kutevedzana kwakanyatsodzorwa kwetembiricha, kudzvanywa, uye nguva. Kutenderera kwakajairika kunosanganisira kukwira zvishoma nezvishoma tembiricha, nguva yekubata patembiricha yepamusoro, uye inodzorwa kutonhora chikamu.
Iwe unofanirwa kunyatso gadzirisa chiyero chekukwira kwekushisa kuti uve nechokwadi chekudhaya. Chiyero chakakodzera chinoenderana nezvimwe zvinhu:
●Kudzika Kwemumvuri:Iwe unogona kushandisa kukurumidza kupisa mwero kune yakasviba mimvuri, asi iwe unofanirwa kunonoka kune yakareruka mimvuri kudzivirira nekukurumidza, kusaenzana kutora.
●Dye Properties:Dhayi dzine hunhu hwakanaka hwekuenzanisa dzinobvumira kukurumidza kukwira.
●Doro Circulation:Kutenderera kwepombi kunoshanda kunobvumira kukurumidza kupisa.
A common strategy ndeye kusiyanisa chiyero. Semuenzaniso, unogona kupisa nekukurumidza kusvika ku85 ° C, kunonoka kusvika ku1-1.5 ° C / min pakati pe85 ° C uye 110 ° C apo kutorwa kwedhayi kunowedzera, uye wozowedzera zvakare kusvika kukushisa kwekupedzisira kwekudhaya.
Iyo yakajairika yekudhaya mbiri yepolyester inogona kutaridzika seizvi:
| Parameter | Value |
|---|---|
| Final Temperature | 130–135°C |
| Pressure | Kusvika ku3.0 kg/cm² |
| Kudya Nguva | 30-60 maminitsi |
Munguva yekubata panguva yepamusoro tembiricha (semuenzaniso, 130 ° C), mamorekuru edhayi anopinda uye anozvigadzirisa mukati meiyo yakazvimba polyester fiber.
Nhanho 5: Post-Dyeing Rinsing uye Neutralization
Kana kudhaya kwapera, hausati wapera. Iwe unofanira kubvisa chero dhayi isina kugadziriswa kubva pamusoro pema fiber. Iyi nhanho, inozivikanwa sekudzikisa kujekesa, yakakosha pakuwana yakanaka colorfastness uye yakajeka, mumvuri wakachena.
Chinangwa chikuru chekudzikisa kucheneswa ndechekubvisa dhayi yasara iyo inogona kubuda ropa kana kuzora gare gare. Iyi nzira inowanzobatanidza kurapa shinda mune yakasimba yekudzikisa yekugezera. Iwe uchagadzira yekugezera iyi ine makemikari akaita sesodium dithionite uye caustic soda uye woimhanyisa pa70-80 ° C kwemaminitsi makumi maviri. Iyi kemikari kurapwa inoparadza kana solubilize iyo yakasununguka dhayi particles, ichibvumira kuti ishambidzwe nyore nyore. Mushure mekudzikisa kucheneswa, iwe uchaita akati wandei rinses, kusanganisira yekupedzisira neutralization sukurudza, kubvisa makemikari ese uye kudzosa shinda kune isina kwayakarerekera pH.
Nhanho 6: Kuburutsa uye Kwekupedzisira Kuomesa
Danho rekupedzisira nderekubvisa shinda pamushini wekudhaya weHTHP naironi wougadzirira kuti ushandiswe. Mushure mekuburitsa mutakuri, mapakeji eshinda anozadzwa nemvura. Iwe unofanirwa kubvisa iyi yakawandisa mvura zvakanaka kuti uderedze nguva yekuomesa uye kushandiswa kwesimba.
Izvi zvinoitwa kuburikidza ne hydro-extraction. Iwe unozoisa mapakeji eshinda pazvirukwa mukati meyepamusoro-inomhanya centrifugal extractor. Muchina uyu unotenderedza mapakeji pakakwirira kwazvo RPMs (kusvika 1500 RPM), uchimanikidza mvura kunze pasina kukanganisa pasuru kana kukuvadza shinda. Mazuva ano ma hydro extractors ane PLC anodzora anotendera iwe kuti usarudze iyo yakakwana yekutenderera kumhanya uye kutenderera nguva zvichienderana nerudzi rweshinda. Kuwana hunyoro hwakaderera uye hwakafanana hwasara chinhu chakakosha pakuona kuomeswa kusingadhure uye chigadzirwa chemhando yepamusoro chekupedzisira. Mushure mekubvisa hydro, mapakeji eshinda anoenda padanho rekupedzisira rekuomeswa, kazhinji mune redhiyo-frequency (RF) dryer.
Iwe unogona kukwidziridza kunaka kwako kwekudhaya nekuziva maitiro ekushanda eHTHP nylon yedhayi muchina. Kunzwisisa zvakanakira ayo, matambudziko akajairika, uye akakosha paramita zvinokubatsira iwe kuburitsa inowirirana uye yepamusoro mhedzisiro.
Iwe unowana zvakakosha kushanda nekushandisa iyo HTHP nzira. Michina yemazuva ano inogadzirwa nereshiyo yakaderera yekugezera, zvichireva kuti inoshandisa mvura shoma nesimba pane yakajairika michina. Izvi zvinobudirira zvinoshandura zvakananga mukuderedza kukuru kwemari.
Ongororo yezvehupfumi inoratidza kuti masisitimu eHTHP anogona kuwana mari inosvika makumi mana nenomwe muzana mumitengo yekushandisa zvichienzaniswa nemaitiro echinyakare ekudziya. Izvi zvinoita kuti tekinoroji ive yemhando yepamusoro uye inodhura-inoshanda.
Ungangosangana nematambudziko mashoma anowanzoitika. Imwe nyaya huru ndeyekuumbwa kwe oligomer. Izvi zvinogadzirwa kubva mukugadzirwa kwepolyester izvo zvinotamira kune shinda pane tembiricha yakanyanya, zvichikonzera hupfu huchena.
Kuti udzivise izvi, unogona:
● Shandisa zvakakodzera oligomer dispersing agents mukugeza kwako kwedhayi.
●Chengeta nguva dzekudhaya dzipfupi sezvinobvira.
●Ita alkaline kuderedza kuchenesa mushure mekudhaya.
Imwe dambudziko ndeyekusiyana kwemumvuri pakati pemabheti. Iwe unogona kugadzirisa izvi nekuchengetedza kusimba kwakasimba. Gara uine chokwadi chekuti mabhechi ane huremu hwakafanana, shandisa maitiro echirongwa chimwe chete, uye ona kuti mhando yemvura (pH, kuoma) yakafanana pakumhanya kwese.
Iwe unofanirwa kunyatso kudzora chiyero chedoro, inova reshiyo yedhayi doro rehuremu kune huremu hweshinda. Doro reshiyo yakaderera kazhinji iri nani. Inovandudza kupera kwedhayi uye inochengetedza mvura, makemikari, uye simba. Nekudaro, iwe unoda zvakakwana doro kuyerera kunyange kudhaya.
Chiyero chakanaka chinoenderana nenzira yekudhaya:
| Dyeing Method | Typical Liquor Ratio | Key Impact |
|---|---|---|
| Package Dyeing | Lower | Inowedzera kugadzirwa kwekugadzirwa |
| Hank Dyeing | Pamusoro (semuenzaniso, 30:1) | Kudhura kwakanyanya, asi kunogadzira bulkiness |
Chinangwa chako ndechekutsvaga iyo yakakwana yekuyerera mwero. Izvi zvinogonesa kudhaya kwemazinga pasina kukonzera mhirizhonga yakawandisa inogona kukuvadza shinda. Kudzora kwakaringana kwechiyero chedoro mumushini wako weHTHP naironi wekudhaya kwakakosha pakuyera kunaka uye kushanda nesimba.
Iwe unofanirwa kukoshesa kuchengetedza nguva dzose uye matanho ekuchengetedza akasimba kuti uve nechokwadi chekuti muchina wako weHTHP unoshanda zvakavimbika uye zvakachengeteka. Kuchengetedza kunoenderana kunodzivirira kudhura nguva uye kunodzivirira vashandisi kubva kune njodzi dzekumanikidza kwakanyanya uye tembiricha.
Iwe unofanirwa kuita macheki ezuva nezuva kuti uchengetedze muchina wako uri mumhando yepamusoro. Mhete huru yekuisa chisimbiso inonyanya kukosha. Iwe unofanirwa kuve nechokwadi kuti inopa chisimbiso chakakwana kudzivirira kubuda kwemhepo.
Chisimbiso chisina kunaka chinogona kukonzera kusiyana kwemavara pakati pemajenya edhayi, kutambisa kupisa simba, uye kugadzira njodzi dzakakomba dzekuchengetedza.
Rondedzero yako yezuva nezuva inofanira kusanganisira aya akakosha mabasa:
● Chenesa kana kutsiva sefa huru yepombi inotenderera.
●Ongorora uye pukuta pasi sefa yeimba chisimbiso.
●Geza pombi yekuisira makemikari nemvura yakachena mushure mekushandisa kwekupedzisira.
Iwe unofanirwa kuronga nguva dzose kudzivirira kuchengetedza kugadzirisa kupera uye kubvarura. Sensor calibration chikamu chakakosha chechirongwa ichi. Nokufamba kwenguva, masensa anogona kurasikirwa nekurongeka nekuda kwekuchembera uye zvakatipoteredza, zvichitungamira kune isiriyo tembiricha uye kumanikidza kuverenga.
Kugadzirisa sensor yekumanikidza, unogona kuenzanisa kuverenga kwayo kwedhijitari kune kuyerwa kwemanyore. Iwe wobva waverenga mutsauko, kana "kubvisa," uye isa kukosha uku musoftware yemuchina. Iyi gadziriso yakapusa inogadzirisa kuverenga kwe sensor, kuve nechokwadi chekuti maparamita ako ekudhaya anoramba akajeka uye achidzokororwa.
Uri kushanda nemidziyo inoshanda pasi pemamiriro akanyanya. Kunzwisisa kuchengetedzwa kweprotocol hakugone kutaurirana. Neraki, michina yemazuva ano yeHTHP ine maficha ekuchengetedza epamusoro.
Michina iyi inoshandisa masensa kuona kudzvanywa munguva chaiyo. Kana iyo system ikaona kudzvinyirirwa kunodonha kana chiitiko chekudzvanya, chinokonzeresa kudzima otomatiki. Iyo control system inobva yamira kushanda kwemuchina mukati memasekondi. Iyi inokurumidza, yakavimbika mhinduro yakagadzirirwa kudzivirira kukuvara kwemidziyo uye kuderedza njodzi kwauri nechikwata chako.
Iwe unogonesa iyo HTHP maitiro kuburikidza nekutonga kwakaringana padanho rega rega. Kunzwisisa kwako kwakadzama kwemamita emuchina uye dhayi chemistry inopa inowirirana mhando, inowedzera kudzoreredza dhayi uye kufanana kwemavara. Kushingaira kuchengetedza hakutauriki. Iyo inovimbisa hupenyu hurefu hwemuchina wako, chengetedzo, uye yakavimbika yekudhaya mhedzisiro yebatch yega yega.
Ndeapi mafiber aungadhaya nemuchina weHTHP?
Iwe unoshandisa HTHP michina yekugadzira fibers. Polyester, nylon, uye acrylic zvinoda kupisa kwakanyanya kuti dhayi ipinde. Iyi nzira inochengetedza ruvara rwakajeka, runogara pane izvi zvinhu.
Nei chiyero chedoro chakakosha zvakadaro?
Iwe unofanirwa kudzora chiyero chedoro chemhando uye mutengo. Iyo inokanganisa zvakananga kupera kwedhayi, kushandiswa kwemvura, uye kushandiswa kwesimba, zvichiita kuti ive yakakosha parameter yekugadzirwa kwakanaka.
Unogona kupenda donje uchishandisa nzira yeHTHP?
Haufanire kupenda donje nenzira iyi. Maitiro acho akanyanya kuomarara kune echisikigo fiber. Kupisa kwakanyanya kunogona kukuvadza donje, izvo zvinoda mamiriro akasiyana ekudhaya.
Nguva yekutumira: Oct-28-2025