RINGS SPINNING shinda yekuona SYSTEM
Industry background
Parizvino, kushanda kwemabhizinesi emachira kunonyanya kukanganiswa nemitengo yevashandi, chimiro chemidziyo, mashandiro ebhizinesi uye zvimwe zvinhu, kutenderera maitiro ndiyo nzira yakakosha yemhando yezvigayo zvinotenderera, zvakaoma kubata, mhinduro yakananga kune manejimendi ayo idata re shinda inotsemuka.Saka, nzira yekuona uye kuderedza kuputika ndiyo inonyanya kukosha yekuruka manejimendi.Tinoziva kuti 30% kusvika 35% kuputsika kunokonzerwa ne5% yekudzokera kumashure.Nzira yechinyakare ndeyekutsvaga idzi 5% dzakaremara maspindle nekufamba. , kugadzirisa nevashandi vemakanika uye sampling nevanoedza, asi pane zvakawanda zvakaipira.
Isu takagadzira pa-line yekuona system.Inokwanisa kuwana panguva uye zvinobudirira nzvimbo yekuputsika kwemuchina, uye nekunatsiridza zvakanyanya kushanda zvakanaka kwemafuremu emhete. Kambani yedu ine chinangwa chekupa emhando yepamusoro yehungwaru yekugadziridza sevhisi yekuruka mabhizinesi emachira, kukurumidza. kukwidziridzwa kwemichina yekutenderera kuti ivandudze kukwikwidzana kwemabhizinesi, uye pasina kuedza kubatsira vashandisi kuti vawedzere purofiti nekushandisa inoshanda uye nehungwaru nzira dzekutonga kugadzirwa.
Kuumbwa kwehurongwa
Iyo sisitimu inonyanya kuumbwa neyekutarisa zvishandiso uye actuators.
The monitoring device inosanganisira imwe spindle monitoring device.
Tactuator inonyanya kuumbwa nezvikamu zvina: break photoelectric sensing system, roving stop feeding device, gear end control display uye end break yambiro indication.Schematic diagram yemamodule system inoratidzwa semufananidzo 1 pazasi. (Pakati pazvo, kutenderera kwepuratifomu yehungwaru kutenderera kwegore, kutarisa kwekushandiswa kwesimba, kutarisa nharaunda, kutyora uye kusimba kwemwenje mwenje mwenje, spandex kuseta, suction fan yekumhanyisa kuseta, siro kuseta isarudzo modules, pasina sarudzo yemamodules ipapo hairatidze zvinoenderana data. ).
System Mabasa
Iyo yekutarisa uye yekudzora sisitimu ine mabasa eimwe muchina chiratidzo uye kuratidza, giya kupera kuratidza, workshop kuratidza, main server kuratidza, roving end break stop yekudyisa, kuwanikwa panguva yekupwanya uye kunyatsomira, kunobatsira kubata zvakakosha zvemhando yemhando. iyo yekuruka maitiro, inoderedza kushanda uye kutambisa uye inovandudza kunaka.
Iyo inonyanya kukoshesa ndeyekuti sisitimu yakawedzera iyo yekugadzira manejimendi sisitimu yekutenderera. Inogona kuunganidza data kubva kune yakawanda data, kugadzira akasiyana graphic uye zvinyorwa zvinyorwa zvinoenderana nezvinodiwa nevatengi, kubatsira tekinoroji yefekitori nevashandi vemanejimendi kuongorora, kubata uye kuita sarudzo, uye kupa nyore manejimendi kune vashandisi.
Iyo yekugadzira manejimendi system inonyanya kusanganisira anotevera mabasa:
A) Kugona kuratidza maspindle ane mote breaks, nenguva tsvaga kukanganisa spindle uye zivisa mechanic kugadzirisa;
B) Hapana chinodiwa bhuku rekutarisa kuputsa huwandu hwe1000 spindles / awa uye doffing mabreak anogona kutariswa online chero nguva;
C) Hapana chinodiwa bhuku rekukopa goho rekugadzirwa kweimwe neimwe shanduko, sisitimu inogadzirwa otomatiki;
D) Inogona kuratidza kumhanya kwespindle, kudzivirira yakaderera yekumhanyisa spindle uye kuderedza isina simba twist;
E) Chero nguva, inogona kutarisa marudzi ekutenderera uye mamiriro emuchina emhando kuronga;
F) Kukwanisa kuona kushanda uye kumhanya kweyese michina;
G) Inogona kuona hukama hwekumhanya uye mamwe ma paramita chero nguva uye inogona kukwirisa kumhanya.
System features
Iyo yekutarisisa nekudzora sisitimu yering frame iruzivo uye zvine hungwaru nzira.Inokwanisa kurekodha data rese uye kuita kuti basa rive rakavhurika uye rakajeka, nekudaro kubatsira manejimendi eboka remusangano, nekupa hwaro hwesainzi hwekuti bhizinesi riite sarudzo. uye optimize process.The system ine pazasi zviri pachena maficha
A) Hapana tambo yekubatanidza pakati pe sensor imwe neimwe.Kuisa zvakananga.
B) Iyo photoelectric (kana yemagetsi magineti) probe ine mabhenefiti echokwadi uye kunzwa, probe idiki, nhambwe yekuisa pakati peprobe nemhete yakakura, uye hapana pesvedzero pakubaya shinda uye kutsiviwa kwemufambi.
C) Iyo roving stop feeding mudziyo inokodzera parallel uye V kunyora mafomu. Yakagamuchira flexible modules yekubatanidza, hapana inoda yakawedzera mitsara yedunhu, otomatiki ziva nzvimbo ye spindle, ine chimiro chakareruka uye nyore kugadzika uye kugadzirisa. .
D) Seti yega yega ine skrini ine munhu-muchina interface, inopa kukurumidza mashandiro emirairo yevashandi uye makanika.
E) Dhizaini ine wifi basa, yeramangwana iri kure sevhisi, laptop uye ruoko set yakagadzikana isina waya yekubatanidza.
Meaning ye break monitoring module
Iyo yekutyora yekuona module yeiyo system inonyanya kuratidzwa pamwenje uye kuratidzwa. Zvikamu zvekuratidzira zvakasiyana zvinomiririra zvinoreva zvakasiyana.Details as pazasi fomu 1.
| Position | Categories | Kureva |
| Spindle chinzvimbo | Chiedza chebhuruu chinochonya | breaks |
| Chiedza chitsvuku chinochonya | mhosva | |
| Rambi dzvuku rakabatidzwa | Weak twist | |
| Chiedza chepepuru chinochonya | Sensor yakavharwa | |
| rambi | Green light on | 1-4 kuputsika |
| Yellow light on | 5-9 kuzorora | |
| Rambi dzvuku rakabatidzwa | 10-24 kuzorora | |
| Chiedza chitsvuku chinochonya | Inoputika pamusoro pe25 | |
| 2 mavara alternate wink | Kunyora yambiro / kukanganisa kwaamai | |
| Display | Tsamba b+nhamba | Kuputsa huwandu |
| Tsamba E+nhamba | Weak twist uwandu | |
| Tsamba F+nhamba | Mhosva yakawanda |
Yakagadziridzwa muchina main tekinoroji paramita
Monitoring system yakagadziridzwa kusvika pazasi fomu 2 paramita, mamwe ma paramita akagadziridzwa nezvinodiwa.
| Aihwa. | Item | tsanangudzo |
| 1 | Inokodzera mhando yeshinda | 14-100s donje uye kusanganisa |
| 2 | Nhamba dzezvirukwa | Furemu pfupi、Furemu refu |
| 3 | Mhando yekunyora | parallel uye V kunyora |
| 4 | Spindle gauge | 68.75MM, 70MM, 75MM |
| 5 | Diameter ye shaft cradle | 28MM, 40MM |
| 6 | Rudzi rwemhete | Ndege, Conical |
| 7 | Spindle nhamba | Kubva kumagumo egiya (L/R) muKurongeka |
System technical specification
Iyo sisitimu inogona kuona hungwaru chaiyo-nguva online yekutarisa. Nheyo yekushanda kwayo uye dhizaini yekushanda inoratidzwa mutafura 2 uye tafura 3 zvakateerana.
Yarn yekuona system inoshanda musimboti
Yarn yekuona system inoshanda dhiyagiramu
Iyo yekutarisa sisitimu yekutenderera furemu ine hungwaru, ine ruzivo uye yakareruka. Huru hwehunyanzvi hwayo hunoratidzwa muTable 2 pazasi.
| Item | Content | JADEYO single spindle yekutarisa system 2.0 |
| Hardware | Kuita kwe sensor | Photoelectric, Magnetic |
| Sensor board yakatarwa | 24 masipidhi 0.7kg | |
| Mushandisi wekupedzisira mhando | Tsigira PC, nharembozha, laptop, wristbands nezvimwe. | |
| Roving stop | Panguva imwe chete apo kuputsa kunoitika | |
| Drafting control | Ratidza roller dhayamita, kumhanya kwazvino | |
| Kuongororwa kwekugadzirwa | Ratidza shinda yemhando, chiyero chekugadzira, kureba, goho, nguva dzedoffing nezvimwe. | |
| Mabreaks akaitika/1000 spindles/awa | Pamutsetse tarisa kumhanya kwespindle uye kupera kwekupera kwakaitika/1000 spindles/awa | |
| Doffing breaks analysis | Pamutsetse tarisa kumhanya kwe spindle uye kutyora kwakaitika / 1000 / awa yega yega doffing | |
| Alarm yekupera kwekuzorora | Sensor light wink, giya rekupedzisira controller rinoratidza nzvimbo yekupwanya uye kuratidza kunoratidza kuputsa huwandu | |
| Slight twist | Sensor light on can on line check spindle speed, break quantity | |
| Nzira yekutumira | Iyo yakabatanidzwa redunhu bhodhi kuiswa nyore | |
| software | Networking nemamwe ma monitoring madivayiri | Multi machine networking inogona kuumba kutenderera uye kupedzisa break yekutarisa network. |
| Kushandiswa kweparameter tafura | Mishumo iripo inogona kugadziriswa zvinoenderana nezvinodiwa, uye gare gare inogona kugadziridzwa kugadzira uye kumisikidza mishumo mitsva. | |
| Kugovana data | Dhata yakavhurika zvizere, data interface inotsigira Ethernet, inoenderana neHMES kugadzira execution system, ERP zviwanikwa kuronga system, OA hofisi system uye zvichingodaro. | |
| Software basa upgrades | Inogona kuvandudzwa zvakare uye kuva nekuwedzera basa | |
| Quality mwero | Yese spindles pamutsara inoona | Akarurama pasina mashoko asiri iwo |
| Zuva nezuva kutadza mwero wekuona probe uye zvimwe zvikamu zvemagetsi | Mukati me1/10000, hupenyu hwesevhisi hunopfuura makore gumi |
